Code Date Venue Fees
ME004 23 - 27 Sep 2018 Dubai - UAE $4,750 Register
Home » Seminars » Mechanical Engineering » Machinery Failure, Vibration & Predictive Maintenance

Introduction

Machines deteriorate as they get older so we can expect a certain amount of performance falloff and general deterioration of the machine. If we understand the failure mechanisms that are in place we can identify which parameters best indicate the deterioration of the machine.

Failure analysis and Predictive Maintenance techniques, including vibration analysis, are discussed in the course with a view to optimising the maintenance engineering effort while maximising production. Other techniques that will be addressed include infrared thermography, passive ultrasonics, tribology and performance monitoring.

Objectives

At the end of this seminar participants will have:

  • An understanding of Machine Failure Analysis techniques
  • An understanding of a range of Predictive Maintenance Technologies
  • Knowledge of the potential contribution of each these technologies to maintenance efficiency
  • Guidelines indicating how these technologies can interact with and support each other
  • Hints and Tips for practical application of these technologies so as to achieve the best results

A practical approach to developing an action plan to utilise these technologies in their own areas of responsibility, fitting them into the overall maintenance strategy, and measuring benefits.

Training Methodology

The seminar will be conducted along workshop principles with formal lectures, case studies and interactive worked examples. Relevant case studies will be provided to illustrate the application of each tool in an operations environment. Each learning point will be re-enforced with practical exercises. There will be ample opportunities for discussion and sharing experiences.

Organisational Impact

Analysis of machine failures and predictive maintenance of rotating plant is vital to the budgetary success of the operations organisation. On completion of this seminar, the delegate will be able to critically analyse the methodologies employed within the organisation and instigate improvements where required.

Personal Impact

Technical knowledge is key to effective control and peer respect within any maintenance organisation; when this is achieved personal satisfaction follows. This seminar will give the delegate the required level of technical knowledge and skill to achieve that personal satisfaction.

Who Should Attend?

  • Supervisors
  • Team Leader and
  • Professionals in Maintenance, Engineering and Production

The seminar will also benefit anyone who wishes to update themselves on Predictive Maintenance Technologies and Failure Analysis techniques, as well as those who have to judge the suitability of these technologies for their needs, and learn how to implement them for the benefit of their organisations.

Seminar Outline

DAY 1

Understanding Failures

  • Machine Failure Analysis
    • Wear and tribology
    • Fatigue mechanisms
    • Plain, tilt-pad and anti-friction bearing and seal failures

DAY 2

Avoiding Failures

  • Troubleshooting techniques
  • Statistical analysis of machinery failures

DAY 3

Understanding Predictive Maintenance

  • Predictive Maintenance Concepts
    • Introduction
    • Maintenance Strategies
    • Predictive Maintenance – background and history
    • Predictive Maintenance Technologies – an overview
    • Potential Failure Analysis – deciding which technologies to apply
  • Vibration Analysis
    • Introduction to Vibration Analysis
    • Frequency Analysis and the Fast Fourier Transform
    • Vibration Transducers
    • Basic Failure Mechanisms with examples

DAY 4

Using Predictive Maintenance

  • Vibration Standards and Alarm Levels
  • Vibration Diagnostics
  • Amplitude Demodulation – a.k.a Enveloping, SSE, HFD, Peak-Vue
  • Vibration on Rolling Element Bearings
  • Resonance – identification & cure
  • Other Predictive Maintenance Techniques
    • Infrared Thermography
    • Thermographic applications
    • Passive Ultrasonics - contact and non-contact
    • Ultrasonic Applications
    • Tribology – oil analysis

DAY 5

Control Mechanisms

  • Managing Predictive Maintenance
    • Performance and Efficiency Monitoring
    • Managing the Predictive Maintenance effort
    • Cost Analysis
    • Reporting Techniques
    • Integrating Predictive Maintenance into the Maintenance Plan

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Machinery Failure, Vibration
& Predictive Maintenance


Upcoming Dates

Code Date Venue Fees
ME004 23 - 27 Sep 2018 Dubai - UAE $4,750

Introduction

Machines deteriorate as they get older so we can expect a certain amount of performance falloff and general deterioration of the machine. If we understand the failure mechanisms that are in place we can identify which parameters best indicate the deterioration of the machine.

Failure analysis and Predictive Maintenance techniques, including vibration analysis, are discussed in the course with a view to optimising the maintenance engineering effort while maximising production. Other techniques that will be addressed include infrared thermography, passive ultrasonics, tribology and performance monitoring.

Objectives

At the end of this seminar participants will have:

  • An understanding of Machine Failure Analysis techniques
  • An understanding of a range of Predictive Maintenance Technologies
  • Knowledge of the potential contribution of each these technologies to maintenance efficiency
  • Guidelines indicating how these technologies can interact with and support each other
  • Hints and Tips for practical application of these technologies so as to achieve the best results

A practical approach to developing an action plan to utilise these technologies in their own areas of responsibility, fitting them into the overall maintenance strategy, and measuring benefits.

Training Methodology

The seminar will be conducted along workshop principles with formal lectures, case studies and interactive worked examples. Relevant case studies will be provided to illustrate the application of each tool in an operations environment. Each learning point will be re-enforced with practical exercises. There will be ample opportunities for discussion and sharing experiences.

Organisational Impact

Analysis of machine failures and predictive maintenance of rotating plant is vital to the budgetary success of the operations organisation. On completion of this seminar, the delegate will be able to critically analyse the methodologies employed within the organisation and instigate improvements where required.

Personal Impact

Technical knowledge is key to effective control and peer respect within any maintenance organisation; when this is achieved personal satisfaction follows. This seminar will give the delegate the required level of technical knowledge and skill to achieve that personal satisfaction.

Who Should Attend?

  • Supervisors
  • Team Leader and
  • Professionals in Maintenance, Engineering and Production

The seminar will also benefit anyone who wishes to update themselves on Predictive Maintenance Technologies and Failure Analysis techniques, as well as those who have to judge the suitability of these technologies for their needs, and learn how to implement them for the benefit of their organisations.

SEMINAR OUTLINE

DAY 1

Understanding Failures

  • Machine Failure Analysis
    • Wear and tribology
    • Fatigue mechanisms
    • Plain, tilt-pad and anti-friction bearing and seal failures

DAY 2

Avoiding Failures

  • Troubleshooting techniques
  • Statistical analysis of machinery failures

DAY 3

Understanding Predictive Maintenance

  • Predictive Maintenance Concepts
    • Introduction
    • Maintenance Strategies
    • Predictive Maintenance – background and history
    • Predictive Maintenance Technologies – an overview
    • Potential Failure Analysis – deciding which technologies to apply
  • Vibration Analysis
    • Introduction to Vibration Analysis
    • Frequency Analysis and the Fast Fourier Transform
    • Vibration Transducers
    • Basic Failure Mechanisms with examples

DAY 4

Using Predictive Maintenance

  • Vibration Standards and Alarm Levels
  • Vibration Diagnostics
  • Amplitude Demodulation – a.k.a Enveloping, SSE, HFD, Peak-Vue
  • Vibration on Rolling Element Bearings
  • Resonance – identification & cure
  • Other Predictive Maintenance Techniques
    • Infrared Thermography
    • Thermographic applications
    • Passive Ultrasonics - contact and non-contact
    • Ultrasonic Applications
    • Tribology – oil analysis

DAY 5

Control Mechanisms

  • Managing Predictive Maintenance
    • Performance and Efficiency Monitoring
    • Managing the Predictive Maintenance effort
    • Cost Analysis
    • Reporting Techniques
    • Integrating Predictive Maintenance into the Maintenance Plan

Quality Logo

GLOMACS is registered with NASBA as a sponsor of Continuing Professional Education (CPE) on the National Registry of CPE Sponsors. NASBA have final authority on the acceptance of individual courses for CPE credit. Complaints regarding registered sponsors may be submitted to the National Registry of CPE Sponsors through its website: www.learningmarket.org.

 

All Training Seminars delivered by GLOMACS by default are eligible for CPE Credit.



© 2017. Material published by GLOMACS shown here is copyrighted.
All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing (in any medium), transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.

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Tel : +971 - 04 - 425 0700, Fax : +971 (04) 425 0701, Email : info@glomacs.ae

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